decap:ceramic_glass
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Table of Contents
Introduction
I (JM) would recommend thermal fracture if you are comfortable with a torch.
Thermal fracture
Procedure
- Place package on a temperature resistant surface
- Heat package with a propane torch until hot, maybe 5 or 10 seconds
- Gently splash or sprinkle water on the package. This should create micro-fractures and make it easy to shear
- Shear the package open by applying light force. Unlike a non-fractured package this should be possible using simple pairs of pliers or by hand
Tips:
- Chip does not have to be heated until red or white hot. Heating this high increases risk to damage the die from glass reflowing as well as general thermal stress
- Do not throw the chip into liquid or move it all while it is hot. This can cause the glass to shift and get onto the die
- PDIPs should be supported (ie with a block of metal) as the leadframe will become very weak
- If it does not shear open the first time try again. Consider increasing heat, pressure, or simply do more runs
Media
Chip before:
Advantages:
- Can be very clean and low risk
Disadvantages:
- Thermal shock can potentially also break die
- High temperatures can warp die
- The die is exposed but still in the package
Thermal
Advantages
- Can completely remove a die
Disadvantages
- Removed dies still may have an uneven bottom. This can be solved by very carefully heating them on a surface that glass won't stick to until the glass melts
Shearing
The glass tends to be much weaker than the ceramic. Therefore, its possible to shear a chip open by moving the top and bottom half in different directions.
Procedure
- Place bottom half of package into vice. It may be desirable to put a metal space in between the pins to keep pressure more even
- Firmly hold the top of the chip and twist. Keep the movement orthogonal to the glass plane
Ideally this would probably be done using a custom fixture to hold the top and apply even and straight force
Tips
- Plumbing wrenches work well to hold the chip as their width can be adjusted for even pressure while still holding it tightly
- Be careful with long CERDIPs that you don't apply too much torque on an end and snap the chip in half instead of shear it
Advantages
- Very readily available materials
- Does not use any consumables
Disadvantages
- Throws debris onto die
- Can be difficult to effectively grip top half
- Can be difficult to tell how much force is required
- Unpredictable how it will shear
Manufacturing
Might provide some hints if we knew how these were produced
decap/ceramic_glass.1327795988.txt.gz · Last modified: 2013/10/20 14:59 (external edit)